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IKA MT 100.10 disposable grinding cups, 100 ml, 10 pieces, 0020008386

Product information "IKA MT 100.10 disposable grinding cups, 100 ml, 10 pieces, 0020008386"

Kinetics of impact comminution at scaled-up volume

In the analytical sample preparation of hard, brittle and dry matrices (such as rocks, mineral solids or agricultural products), the application of substantial mechanical energy is essential. The IKA MT 100 single-use grinding cups apply the process principle of high-speed impact and percussion comminution to a significantly increased working volume of 100 ml. A solid stainless-steel beater is permanently integrated at the geometric centre of the chamber. Driven by the magnetic coupling of the IKA Tube Mill base station at up to 25,000 revolutions per minute, this rotor transfers immense kinetic energy to the solids. The enlarged chamber geometry creates enhanced three-dimensional flow turbulence, which continuously circulates the material into the impact zone. The resulting shock waves overcome the molecular binding forces of the sample and transform it into an analytically homogeneous, fine-powdered matrix.

Polymer physics and thermomechanical integrity

The high-speed comminution of extremely hard samples in larger batches induces a significantly increased thermodynamic load (exothermic reaction) due to friction and massive wall collisions. The MT 100 grinding cups are manufactured from high-performance thermoplastic polymers that exhibit extreme torsional stiffness and structural ballistic impact resistance. This specific polymer matrix is physically engineered to withstand the massive kinetic impacts of large rock fragments or pellets without undergoing plastic deformation (fracture prevention). At the same time, the material integrity ensures that, even under the increased thermal load of the 100-ml volume, no interfering plasticisers or polymer particles are released into the analytical matrix.

Aerosol containment and elimination of carry-over

When grinding toxic, biohazardous or highly potent active pharmaceutical ingredients (APIs) in large quantities, preventing uncontrolled aerosol formation is an absolute safety priority. The MT 100 grinding cup functions as a hermetically sealed containment system. The process takes place in a completely sealed atmosphere, thereby physically protecting the user from respirable fine dust. The fundamental metrological design principle as a ‘single-use’ vessel also guarantees that analytical cross-contamination (carry-over of DNA fragments or chemical traces) between consecutive batches is completely eliminated. The cleaning, which is demanding in terms of thermodynamics and time, of conventional stainless-steel grinding chambers is no longer required, which significantly speeds up the workflow in the laboratory.

Technical details

  • Product type: Disposable grinding cup / single-use milling tube
  • Processing principle: Impact and shock comminution (dry milling)
  • Maximum usable volume: 100 ml
  • Integrated tool: Permanently fitted standard stainless steel beater
  • Material: Impact-resistant, transparent, high-performance thermoplastic
  • Analytical focus: Protection against cross-contamination (carry-over)
  • Workplace safety: Hermetic containment against toxic dusts and aerosols
  • Compatibility (drive): Suitable exclusively for the IKA Tube Mill (control / 100)
  • Packaging unit (PU): 10 pieces per set

Scope of delivery

  • 10 x IKA MT 100 disposable grinding cups (100 ml)

(Important note: The IKA Tube Mill drive unit is not included in the scope of delivery!)

Individual requirements & accessories

The MT 100.10 grinding cups are dedicated single-use consumables and function exclusively in combination with the IKA Tube Mill drive system. The 100 ml capacity is optimal for representative cross-sectional analyses of larger sample volumes, where a 40 ml cup could lead to statistical deviations. For laboratories with extremely high sample throughput, it makes sense from both a metrological and economic perspective to stock the cups in bulk packs of 50 or 100 (e.g. MT 100.50) to avoid interrupting the continuous workflow. Please contact our specialist procurement service at any time for strategic demand planning.

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IKA Tube Mill 100 control, Einweg-Mühle, 100 ml, 25.000 rpm
IKA Tube Mill 100 control, single-use mill, 100 ml, 25,000 rpm, 0020007144
Manufacturer number: 0020007144

Crushing seed samples before analysis brings a recurring problem in practice: after every grinding run the chamber has to be cleaned, otherwise residual material is carried over to the next sample, and with cereal varieties of different origin this quickly adds up to a real time problem. The IKA Tube Mill 100 control solves this with patented disposable grinding cups. The batch mill accepts grinding cups of up to 100 ml, a smaller 40-ml cup is included, and it reaches a speed of up to 25,000 revolutions per minute. Between two samples no cup is rinsed, it is replaced, which saves time and rules out carry-over of residual material between batches.Two grinding cup sizes on one drive unitThe drive accepts both the larger MT 100 (100 ml) and the MT 40 (40 ml), both of which are included in the scope of delivery. The grinding cup and the cover hood are made of transparent plastic, so the grinding process remains visible from outside. Hard, brittle and dry materials up to Mohs hardness 5 and a maximum feed particle size of 10 mm can be processed, and the working principle is a combination of cutting and impact crushing. Heat-sensitive material can be cooled in the chamber with dry ice, the duty cycle is 3 minutes at a time, after which the drive needs a short pause. For serial analysis with a consistent cup shape the smaller MT 40 is usually sufficient, larger sample quantities belong in the MT 100.Operation, timer and safety shut-offA multilingual OLED display shows speed, timer and error messages, and operation is via a touch keypad. The timer covers a range from 5 seconds to 3 minutes, and interval operation can be switched on when short pauses between grinding phases are needed, for example to let the chamber cool down in between. Test conditions can be programmed and saved, which makes repeat tests reproducible without setting speed and time anew each time. The mill only starts with the hood closed, and a safety speed and time can be set. A USB-B interface connects the device to a computer for test control and documentation, and the matching cable is included.Typical applicationsCrushing seeds such as maize and wheat before quality analysisSample preparation in series, without cleaning between batchesDisintegration of hard, brittle and dry materials up to Mohs hardness 5Reproducible comparative analysis through saved test conditionsTechnical detailsMax. usable volume100 ml (MT 100), additionally 40 ml (MT 40)Motor power input / output100 W / 80 WSpeed range5,000 to 25,000 rpm, deviation ±2 %Max. peripheral speed65 m/sFeed materialup to Mohs hardness 5, particle size max. 10 mmDuty cycle ON3 minInterfaceUSB-BPermissible ambient conditions5 to 40 °C, max. 80 % relative humidityConnected load220 to 240 V, 50/60 Hz, 100 W (100 to 120 V variant available)Degree of protectionIP 30 (DIN EN 60529)Dimensions W x H x D180 x 212 x 300 mmWeight2.8 kgScope of delivery1 x Tube Mill 100 control drive unit1 x MT 100 milling tube, 100 ml1 x MT 40 milling tube, 40 ml1 x MMT 40.1 reusable grinding cup1 x coupling extractor1 x USB-A-B cableAt the end of its service life, the device belongs in the separate collection of waste electrical equipment as an electrical device and not in household waste.Individual requirements & procurement serviceIf you only need the smaller MT 40 cup, you are usually better served by the IKA Tube Mill control without the additional 100-ml cup. For seed and cereal analysis with a higher consumption of disposable cups there is the preconfigured IKA Tube Mill control Agriculture Solution with 10 disposable grinding cups in the set. Further grinding chambers and matching accessories for the mills from IKA can be requested via our procurement service, and this also applies to replacement cups and special configurations. IKA grants a manufacturer's warranty of 2 years on the device, extended to 3 years with registration at ika.com/register within 90 days of purchase.Frequently asked questionsWhich grinding cups fit the Tube Mill 100 control?The MT 100 with 100 ml and the MT 40 with 40 ml, both of which are included in the scope of delivery.Can the device be cooled for heat-sensitive grinding material?Yes, the grinding chamber can be cooled with dry ice.How long does the warranty last?IKA grants a 2-year manufacturer's warranty, extended to 3 years with registration at ika.com/register within 90 days of purchase.What distinguishes the Tube Mill 100 control from the Tube Mill control?The Tube Mill 100 control additionally accepts the larger MT-100 cup, while the Tube Mill control is designed for the MT 40 only.How quickly can the cup be changed between two samples?The cup is released with the coupling extractor and replaced with a new one, with no cleaning required.

Sale price: €2,082.75 Manufacturer's RRP: €2,777.00 25% below manufacturer's RRP