IKA AD 25 Mounting support, mounting bracket for DK 25.11, 0002562500

Uncompromising stability for your in-line processes: the IKA AD 25 mounting support

In process-related sample preparation, particularly during continuous in-line dispersion at pilot or production scale, enormous physical forces are at work. When a high-performance disperser is operated at speeds of up to 25,000 revolutions per minute to produce viscous emulsions or fine suspensions, massive vibrations and extreme torsional forces inevitably arise. This is particularly true when the system is integrated into a closed pump circuit under pressure or vacuum. Under no circumstances should the heavy flow-through chamber (such as the IKA DK 25.11) be left ‘free-hanging’ from the drive motor. Even the slightest imbalance or vibration would destroy the disperser’s sensitive mechanical seals in no time at all, leading to costly system failures, leaks and contaminated product batches. To fully absorb this mechanical stress and guarantee the highest level of operational safety, the IKA AD 25 Mounting Support (MPN 0002562500) is the absolutely essential link in your setup. This highly specialised, solid mounting support ensures that your flow-through chamber is locked in place, rock-solid and vibration-free, on a stable stand system.

The foundation of the UTL 25 inline system

The IKA AD 25 Mounting Support is not a universal standard accessory, but a precisely calculated and precision-manufactured component that serves as the indispensable foundation for the UTL 25 digital Inline ULTRA-TURRAX ® system. This high-performance complete system typically consists of the powerful dispersion drive, the special, vacuum-tight inline dispersion tools (such as the S 25 KV - 25 G - IL or S 25 KV - 25 F - IL), the DK 25.11 flow-through chamber and a robust floor-standing or telescopic stand (such as the R 6547 H floor stand). The AD 25 mounting bracket encloses the flow-through chamber with a perfect fit and connects it rigidly to the stand. Thanks to this rigid, mechanical three-point connection (stand, mount, chamber), the drive motor (for example, the T 25 digital) is almost completely relieved of the massive dead weight of the chamber, which is completely filled with liquid, as well as the dynamic flow forces from the connected hose lines.

Prevention of bearing wear and a drastic reduction in TCO

A very often underestimated aspect when setting up in-line dispersion systems is the micrometre-precise axial alignment of all system components. If the flow chamber and the dispersing tool rotating within it are not 100 per cent aligned, this results in asymmetrical pressure on the sensitive PTFE or FFKM mechanical seals, as well as on the internal ball bearings of the tool shaft. The inevitable consequence is drastically increased wear, which massively shortens the service life of the extremely expensive dispersing tools. The AD 25 mounting support forces the entire system into an absolutely rigid and perfectly aligned position. This minimises mechanical friction inside the tool to the physically smallest possible extent. For you as a user, this means in concrete terms that the service life of your specialised KV tools is significantly extended. Maintenance intervals are extended, unplanned downtime in your pilot plant is avoided, and your internal laboratory operating costs (Total Cost of Ownership – TCO) are noticeably reduced. The investment in this professional mounting support therefore often pays for itself simply through the savings made on a single replacement dispersion tool.

Occupational Health and Safety (OHS) at the highest level

In addition to purely mechanical protection of the system, the IKA AD 25 mounting plays a central role in preventive occupational health and safety. In-line dispersers are frequently integrated into strictly regulated, closed circuits in which hazardous organic solvents, highly heated oils or toxic active pharmaceutical ingredients (APIs) circulate under high pressure. An accidental slip, unnoticed material fatigue caused by uncontrolled vibrations, or even the detachment of hose connections due to severe pump surges would have catastrophic consequences for laboratory staff, the environment and the entire plant. The robust and rigid construction of the AD 25 mounting support consistently eliminates these critical risks. It reliably and permanently secures the setup, even in the event of unexpected pressure spikes in the lines or extremely abrupt changes in sample viscosity.

Material quality, ergonomics and full GLP compliance

The mounting support is designed without compromise for the harsh realities of everyday life in laboratories and pilot plants. The materials used are characterised by enormous mechanical strength and excellent chemical resistance, ensuring that even occasional splashes of aggressive chemicals do not cause permanent damage. The design is also ergonomic and highly user-friendly: Despite its enormous holding force, the locking mechanism can be released quickly and without the need for specialised heavy-duty tools for necessary cleaning, maintenance or changeover work. This is of paramount importance in production facilities certified to Good Laboratory Practice (GLP) or GMP standards, as the flow-through chamber must be dismantled and thoroughly cleaned or autoclaved after every batch change. By using the IKA AD 25 mounting support, you not only ensure the highest mechanical precision and durability of your expensive instruments in your facility, but also fulfil the essential, non-negotiable prerequisite for safe, reproducible and standard-compliant in-line dispersion processes.

Technical data

• Primary function: Rigid, vibration-free mounting bracket for flow-through chambers
• Compatible flow-through chamber: Precisely designed to fit the IKA DK 25.11
• System integration: Essential component of the UTL 25 digital Inline ULTRA-TURRAX ® system
• Compatible stands (examples): Can be mounted on sturdy stands such as the R 6547 H floor stand
• Material: Robust, heavy-duty and chemical-resistant construction
• Health and safety benefit: Prevents hose lines from being torn off by securing the chamber
• Machine protection benefit: Prevents imbalance and protects the mechanical seals of the dispersing tools
• Ergonomics: Easy to lock in place and remove for regular cleaning cycles (GLP/GMP-compliant)

Contents

• 1 x IKA AD 25 mounting support

(Important note: The essential DK 25.11 flow-through chamber, the stand, the dispersion drive and the dispersion tools are available separately and are expressly not included in this scope of delivery.)

Customised requirements & accessories

The AD 25 mounting support is the key mechanical component for your in-line system. To set up the system fully and have it ready for operation, you must have the DK 25.11 flow-through chamber, a sturdy floor-standing or telescopic stand (such as the R 6547 H) and the appropriate in-line dispersing tools (e.g. S 25 KV - 25 G - IL). If you wish to process highly viscous, thick liquids using the inline process, we also recommend integrating an upstream pump, as the system itself is not self-priming. Our highly specialised procurement service will be happy to advise you on the bespoke, standards-compliant design and configuration of your complete continuous UTL 25 inline system.