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IKA T 25 digital LR disperser, for laboratory reactors, up to 2,000 ml, 0020008820

Product information "IKA T 25 digital LR disperser, for laboratory reactors, up to 2,000 ml, 0020008820"

Anyone wishing to prepare emulsions, suspensions or nanoparticle formulations not in an open beaker but in a closed, temperature-controlled laboratory reactor will need a drive that can be integrated into this system. The IKA T 25 digital LR disperser (0020008820) is designed precisely for this purpose: a dedicated drive unit for high-speed dispersion in laboratory reactors, with a volume range of 1 to 2,000 millilitres (based on water) and a speed range of 600 to 25,000 revolutions per minute. Unlike a benchtop disperser for open beakers, it is designed from the outset for mechanical integration into closed reactor systems and is not intended as a stand-alone, ready-to-use laboratory instrument.

Powerful drive with infinitely variable speed control

The 800-watt motor (500 watts output power) covers a continuously and electronically adjustable speed range from 600 to 25,000 revolutions per minute, displayed via a digital LED display with a deviation of just 1 % from the set target speed. In combination with the appropriate IKA dispersing tools, high shear forces are generated in the narrow shear gap between the rotor and stator, which break down particles and droplets and homogenise liquid phases, the classic operating principle of rotor-stator dispersers. The maximum permissible viscosity of the medium is 5,000 mPa·s, a guideline value that must be taken into account when selecting the dispersing tool and controlling the process.

Designed for installation in laboratory reactor systems

Unlike free-standing bench-top dispersers, the T 25 digital LR is designed as a drive unit only, which can be mechanically coupled with the special dispersing tools of the KD-LR series. These tools are designed for use in closed laboratory reactors such as the IKA LR 1000 and, thanks to high-quality shaft seals, enable operation under vacuum, which is useful for preventing aerosol and foam formation in media containing surfactants or for processing oxidation-sensitive batches under an inert atmosphere. Neither the dispersing tool nor the reactor itself is included with the T 25 digital LR; both must be purchased separately to suit the specific application.

Electronic overload protection and digital display

An integrated microprocessor maintains the set speed even when the resistance of the medium changes, for example if the viscosity of a batch increases during the reaction. If the stirring tool becomes suddenly blocked, for example by a jammed particle, an electronic overload protection system switches off the motor and displays an error code; this protects both the motor and the coupled dispersing tool. The unit is designed for continuous operation with a permissible duty cycle of 100 %.

Compact design for mounting on a reactor stand

Measuring 87 x 271 x 106 millimetres and weighing 2.5 kilograms, the T 25 digital LR can be mounted on a reactor stand to save space. The noise level without the dispersing tool fitted is 75 dB(A). The housing is rated to degree of protection IP 20 and approved for an ambient temperature of 5 to 40 °C. It can be connected to either 220 to 240 volts or 100 to 120 volts at 50 or 60 hertz.

Selecting the appropriate dispersing tool

Which KD-LR tool is suitable in each individual case depends on the reactor volume, the desired immersion depth and the viscosity range of the medium. The tools in this series feature an extended design so that, even in larger reaction vessels, they reach right down to the bottom of the vessel and continue to disperse effectively there, rather than leaving dead volume unused. As the T 25 digital LR is designed as a drive for different reactor sizes and tool variants, the same drive can often continue to be used when process requirements change, whilst only the dispersing tool is replaced.

Typical applications

As a drive unit for laboratory reactors, the T 25 digital LR is used wherever dispersion processes must take place under controlled, closed conditions:

  • Production of emulsions and creams under air-exclusion conditions in closed reactors
  • Dispersion and homogenisation of suspensions with controlled temperature regulation
  • Scale-up trials between open beaker stirring and pilot reactors
  • Production of finely dispersed systems with limited sample volumes from 1 millilitre
  • Process development in the pharmaceutical and fine chemicals industries with requirements for reproducibility

Technical details

Product typeDrive unit for dispersing tools in laboratory reactors
Volume range (H₂O)1 to 2,000 ml
Motor power (input / output)800 W / 500 W
Speed range600 to 25,000 rpm, electronically continuously adjustable
Speed deviation1 %
Speed displayLED display
Maximum permissible viscosity of the medium5,000 mPa·s
Noise level (without dispersing tool)75 dB(A)
Permissible duty cycle100 % (continuous operation)
Motor protectionElectronic overload protection with error code display
Dimensions (W x H x D)87 x 271 x 106 mm
Arm length / Arm diameter160 mm / 13 mm
Weight2.5 kg
Protection class (to DIN EN 60529)IP 20
Permissible ambient temperature5 to 40 °C
Power supply220 to 240 V or 100 to 120 V, 50/60 Hz

Scope of delivery

  • 1 x IKA T 25 digital LR drive unit
  • 1 x IEC mains cable
  • 1 x operating instructions

Not included are the required dispersing tool from the KD-LR series, the laboratory reactor itself, and a stand for mounting the drive unit. These components must be procured separately to suit the specific application.

Individual requirements & procurement service

As the T 25 digital LR is designed purely as a drive unit, you will also need a suitable dispersing tool from the KD-LR series and a stand solution to secure the drive in order to operate it on your laboratory reactor. Through our procurement service, we can assist you in selecting the appropriate dispersing tool for your specific application, as well as stand materials, spare parts and accessories for integration into existing reactor systems. Further information and contact details can be found at our procurement service.

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The IKA S 25 KD - LR - 25 G is a specialised dispersing tool designed primarily for use in IKA laboratory reactors (LR series). The distinctive feature of this tool lies in its geometric design: it has an extended shaft (267 mm installation length), which allows for deeper immersion into reactor vessels. This is crucial for ensuring efficient homogenisation even at low liquid levels or with small sample volumes, without the reactor needing to be filled to the brim. KD design for vacuum and cleaning The abbreviation ‘KD’ stands for a special sealing and bearing design that allows operation under vacuum down to 100 mbar. This makes the tool particularly suitable for processes where air ingress must be avoided or which take place under reduced pressure (e.g. degassing during dispersion). At the same time, the tool in KD design can be disassembled for cleaning: the rotor can be removed, which facilitates cleaning and sterilisation (wet chemical or autoclave). Materials All parts in contact with the product are manufactured from high-quality materials: stainless steel (AISI 316L), PTFE and FFKM. This combination offers high chemical resistance (pH 2–13) and solvent compatibility. This makes the tool suitable for applications in pharmaceutical and food development. Technical details Processing volume (H₂O): 0.05 – 2.0 l Stator diameter: 25 mm Rotor diameter: 17 mm Gap width: 0.5 mm Installation length: 267 mm Immersion depth: 40–220 mm Final fineness (suspensions): 15–50 µm Final fineness (emulsions): 1–10 µm Max. operating temperature: 150 °C Vacuum resistance: up to 100 mbar Materials (in contact with the product): AISI 316L, PTFE, FFKM Max. peripheral speed: 22.2 m/s Compatibility: T 25 digital, T 25 easy clean (digital/control) Scope of delivery IKA S 25 KD - LR - 25 G dispersing tool Individual requirements & procurement service Do you require the even finer ‘F’ version for emulsions, or the shorter standard version without the ‘LR’ extension? We offer the full range of IKA dispersing accessories and can advise you on compatibility with your existing reactor systems.

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Manufacturer number: 0025007071

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We are also happy to advise you on spare parts or any queries regarding software integration with your existing laboratory infrastructure. Further information and contact details can be found on our procurement service page.

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Manufacturer number: 0020020603

Anyone developing a chemical reaction on a laboratory scale and later wanting to transfer it to a larger scale needs more than a stirrer display that only reports a trend. The IKA LR-2.ST Starvisc 200 laboratory reactor measures torque and viscosity directly at the STARVISC 200-2.5 control measuring stirrer while the reaction is running, not afterwards on a separate viscometer. This distinguishes it from the four other versions of the LR-2.ST series, which work with EUROSTAR stirrers and a general torque trend display but provide no calibrated measurement. For high-viscosity media up to 100,000 mPas and working volumes of 500 to 2,000 ml, the system therefore delivers reproducible measured values for process development instead of just a rough estimate.The complete stand system is supplied: the LR.SI base component, the HEAD,REACTOR,LR2.10 reactor lid and the STARVISC 200-2.5 control measuring stirrer. The reactor vessel itself is not included in the scope of delivery. 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The minimum speed of 6 rpm additionally allows very slow stirring when a reaction tolerates only little shear energy.Temperature range, working volume and vacuum operationThe working volume is between 500 and 2,000 ml. With a dispersing tool, at least 800 ml should be in the vessel so that the shearing action does not run into empty space. The working temperature ranges from -50 to 230 °C, and the telescopic stand has a stroke of 390 mm for different vessel sizes and set-ups. Vacuum operation down to 25 mbar is possible, for example for degassing media or for reactions that are to take place at reduced pressure. The product-contacting parts of the system itself are made of borosilicate glass, FFPM, PTFE and steel 1.4571. 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Especially when comparing different recipes or batches, the system thus provides an objective basis on which decisions in the laboratory can be founded, instead of relying on the impression of a single person at the stirrer.Typical applicationsOptimisation and reproduction of chemical reaction, mixing and homogenising processes on a laboratory scaleProduct development requiring documented torque and viscosity measurement during the reaction, for example with polymerisations, resins or adhesivesProcessing of high-viscosity media up to 100,000 mPasReactions under vacuum or reduced pressure, for example for degassingScale-up preparatory work before moving to a larger production scaleSelection guide within the LR-2.ST familyThe LR-2.ST series is available in five versions with the same stand system and reactor lid, but different stirrers. The stirrer determines torque, maximum viscosity and whether a calibrated measurement is possible:VersionStirrer, max. torque, max. viscosity, measuring functionStarvisc 200 (this device)STARVISC 200-2.5 control, 200 Ncm, 100,000 mPas, calibrated torque and viscosity measurementLR-2.ST the High-PerformerEUROSTAR 660 high torque control, 660 Ncm, 150,000 mPas, torque trend display onlyLR-2.ST the AllrounderEUROSTAR 200 control, 200 Ncm, 100,000 mPas, torque trend display onlyLR-2.ST the VersatileEUROSTAR 100 control with clockwise/anticlockwise rotation, 100 Ncm, 70,000 mPas, torque trend display onlyLR-2.ST the Compact PowerEUROSTAR 60 control, 60 Ncm, 50,000 mPas, torque trend display onlyAnyone who actually has to measure and document viscosity during the reaction cannot get around the Starvisc 200 version. If a pure trend display is sufficient and higher torque for very viscous media is wanted instead, the LR-2.ST the High-Performer is the more suitable choice. For applications with lower viscosity requirements and a smaller budget, the LR-2.ST the Allrounder, the LR-2.ST the Versatile and the LR-2.ST the Compact Power are available. The STARVISC 200-2.5 control measuring stirrer is also available separately as a replacement or retrofit part if required.Technical detailsWorking volume500 to 2,000 mlWorking volume with dispersing toolat least 800 mlWorking temperature-50 to 230 °CAchievable vacuum25 mbarMax. viscosity100,000 mPasMin. speed6 rpmTelescopic stand stroke390 mmProduct-contacting materialBorosilicate glass, FFPM, PTFE, steel 1.4571Reactor vessel openings3 x NS 29/32, 2 x NS 14/23Max. torque at the stirring shaft200 NcmPermissible ambient temperature range5 to 40 °CPermissible relative humidity80 %Dimensions (W x H x D)670 x 1240 x 580 mmWeight25 kgScope of delivery1 x LR-2.ST stand system1 x LR.SI base and stand component1 x HEAD,REACTOR,LR2.10 reactor lid1 x STARVISC 200-2.5 control torque measuring stirrerThe reactor vessel is not part of the scope of delivery. The glass vessel is ordered separately to match the required working volume, as are accessories such as stirring elements for other applications, temperature probes, a vacuum pump or a circulating thermostat, if these are not yet available.Use and maintenanceThe system weighs 25 kg and belongs on a stable, level work surface with sufficient load capacity. Before each vacuum operation, a brief visual check of the standard ground joint connections at the lid is worthwhile, as a leak otherwise costs vacuum performance. The permissible ambient temperature range is 5 to 40 °C, the permissible relative humidity 80 %. After stirring high-viscosity or sticky media, the measuring stirrer can be detached from the lid for cleaning without dismantling the entire stand system. When changing between media of different viscosity, it makes sense to check the measuring stirrer for residues before the next batch, because dried-on residues can falsify the torque measurement. 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With a dispersing tool, at least 800 ml should be in the vessel.How heavy is the system and what should I bear in mind when setting it up?The stand system weighs 25 kg. It belongs on a stable, level work surface that can safely carry this weight.

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An external temperature probe can be connected via a PT100 connection, and two additional hose nozzles allow connection of an external cooling medium, for example to cool exothermic reactions in a controlled way. An RS 232 interface and a USB port are available for connection to a PC. Material and resistance The media-contacting parts are made of borosilicate glass 3.3, stainless steel AISI 316L, PTFE and PEEK. The seals are made of FKM and, together with the chemically resistant glass, make the system suitable for both aqueous and solvent-based batches. The permissible ambient temperature is 5 to 40 °C, the permissible relative humidity a maximum of 80 %. Vacuum operation for degassing and solvent-free working In addition to classic stirring and heating at normal pressure, the LR 1000 basic System can also be operated under vacuum down to 25 mbar. This is helpful, for example, when air bubbles are to be removed from a viscous formulation, or when a solvent is to be removed gently at reduced pressure and therefore lower temperature, instead of heating the medium to its boiling point at normal pressure. Difference from the LR 1000 control System The basic System covers the basic stirring and heating functions of the LR 1000 series, but omits the TFT display, pH measurement, integrated weighing function and Bluetooth connection of the LR 1000 control System. For applications where pure temperature and speed control without additional measurement data acquisition is sufficient, the basic System is therefore the more economical choice within the series. Typical applications The LR 1000 basic System is suitable for stirring and heating processes on the 1-litre scale without additional documentation requirements, wherever a solid basic equipment level is sufficient: Stirring and heating reaction batches in chemical synthesis Homogenising and temperature-controlling creams, gels and emulsions in cosmetics development Vacuum-assisted degassing or concentrating of solutions Formulation development in early pharmaceutical development Practical courses and training in which the basic handling of a heated laboratory reactor is taught Routine processes in which temperature and speed must be kept constant and no pH measurement is required Smaller batches in materials development where external temperature monitoring via PT100 is sufficient Preliminary trials to test new recipes before a process is transferred to the more extensively equipped control System Technical details Max. working volume1,000 ml Min. volume with dispersing tool500 ml Min. volume without dispersing tool300 ml Speed range10 to 150 rpm Speed deviationmax. ±5 rpm Rated torque3 Nm Max. viscosity100,000 mPas Working temperature (medium) max.120 °C Heating temperature (heating plate) max.180 °C Heating power1,000 W Control accuracy (medium)±0.2 K Setting accuracy target temperature±1 K Achievable vacuum25 mbar Permissible duty cycle100 % Material (media-contacting parts)Borosilicate glass 3.3, stainless steel AISI 316L, PTFE, PEEK, FKM InterfacesRS 232, USB Connection for external temperature probePT100 Dimensions (W x H x D)443 x 360 x 295 mm Weightapprox. 22 kg Permissible ambient temperature5 to 40 °C Permissible relative humiditymax. 80 % Scope of delivery 1 x IKA LR 1000 basic base station 1 x Reactor vessel 1 x Sensor holder 1 x Temperature probe 1 x Stand rod 2 x Hose nozzles for cooling medium Individual requirements and procurement service To extend the LR 1000 basic System, we support you through our procurement service with additional accessories, for example further reactor vessels, dispersing tools or a move to the more extensively equipped LR 1000 control System. We are also happy to advise you on spare parts. Further information and contact options can be found at our procurement service.

Sale price: €7,931.55 Manufacturer's RRP: €8,349.00 5% below manufacturer's RRP