IKA EUROSTAR 100 control overhead stirrer with TFT display, up to 100 litres, 0020105159

The IKA EUROSTAR 100 control overhead stirrer (MPN 0020105159) represents the modernised, highly advanced mechatronic generation of professional laboratory stirrers. With a footprint reduced by up to 23 per cent compared to its predecessors, this powerhouse boasts exceptional functional density within a minimal footprint. Designed for universal and highly demanding mixing tasks in B2B laboratory environments, the system effortlessly handles sample volumes of up to 100 litres (based on water) as well as highly viscous media. It represents the ideal process engineering solution for complex syntheses, viscous mixtures and fully documented processes in chemical, pharmaceutical and biotechnological research.

High-precision torque monitoring and real-time viscosity display

An outstanding metrological feature of the control series is the integrated high-end torque sensor. With an absolute accuracy of ±1 Ncm, it enables continuous, transient torque monitoring throughout the entire mixing process. Based on this data, the internal microprocessor control calculates the exact viscosity of the medium in mPas and displays it in real time on the large TFT graphic display. Thanks to a sophisticated electronic speed control system operating in the range of 30 to 2000 revolutions per minute, the brushless DC motor dynamically adapts to changes in load. The stirring speed therefore remains absolutely constant even during transient viscosity fluctuations, guaranteeing maximum reproducibility.

Extended functionality and uncompromising process reliability

From a process engineering perspective, the EUROSTAR 100 control offers capabilities that go far beyond conventional stirring. The system features an integrated temperature measurement function (via a PT1000 interface), a direction of rotation that can be reversed at the touch of a button (anti-clockwise/clockwise) for the targeted disruption of flow patterns, and a programmable interval mode. An integrated vibration sensor continuously monitors the test setup for imbalances or critical vibrations and initiates an automatic safety shutdown in the event of danger. Mechanical jams or thermal overloads are prevented by self-contained safety circuits. An integrated lock button also protects against unintentional parameter changes during operation.

Industry 4.0 connectivity and robust housing design

The system’s infrastructure architecture is consistently tailored to the requirements of digitised laboratory environments. With standard USB-C, RS232, Ethernet, wireless and Wi-Fi interfaces, the overhead stirrer can be seamlessly integrated into automated networks and fully controlled and validated via the labworldsoft ® laboratory software. The housing, made from coated die-cast aluminium and robust thermoplastic, meets the demanding IP 54 protection rating. The brushless DC drive operates virtually wear-free, whisper-quiet and absolutely clean, making the system perfectly suited for maintenance-free and process-reliable continuous operation (100% duty cycle) under harsh laboratory conditions.

Technical details

Drive & Performance Data

• Motor type: Brushless DC motor (BLDC)
• Motor power consumption: 174 watts
• Motor output: 142 watts
• Max. power at the mixing shaft: 136 watts
• Total power consumption: 186 watts
• Permissible duty cycle: 100 per cent (designed for continuous, uninterrupted operation)
• Voltage range: 100–240 V / Frequency: 50/60 Hz

Mixing & viscosity data

• Max. mixing volume per mixing point (water): 100 litres
• Maximum viscosity: 70,000 mPas
• Max. torque at the stirring shaft: 100 Ncm
• Max. torque at 30–600 rpm: 200 Ncm
• Maximum torque at 1,300–2,000 rpm: 100 to 60 Ncm (linear adjustment)
• Rated torque: 1 Nm

Speed & time control

• Speed range: 30 to 2000 rpm (revolutions per minute)
• Speed adjustment: Continuously variable via electronic control
• Speed setting and measurement accuracy: ±1 rpm
• Speed measurement deviation (n > 300 rpm): ±1 per cent
• Speed measurement deviation (n < 300 rpm): ±3 rpm
• Reversible direction of rotation: Yes (left-hand/right-hand rotation integrated)
• Pulse operation / interval mode: Yes
• Timer: Yes, integrated (setting range: 1 to 6000 minutes)

Metrology & Sensors

• Speed display & timer display: High-resolution TFT graphic display
• Torque measurement: Integrated (accuracy: ±1 Ncm)
• Viscosity measurement: Integrated with direct mPas calculation and on-screen display
• Connection for external temperature sensor: PT1000
• Temperature measurement range: -10 to +350 degrees Celsius (resolution: 0.1 K)
• Temperature measurement accuracy: ±0.5 K + tolerance of the PT1000 sensor (Class A)
• Vibration sensor: Integrated for automatic imbalance detection

Interfaces & connectivity

• Wireless interfaces: Wi-Fi / WLAN and WPAN (wireless)
• Wired interfaces: USB-C, RS232 and Ethernet
• Software compatibility: labworldsoft ® (for process automation and documentation)

Design & Geometry

• Agitator tool mounting: Robust chuck (clamping range diameter: 0.5 to 10 mm)
• Hollow shaft (can be inserted when stationary): Yes (internal diameter: 11 mm)
• Mounting on stand: Sturdy extension arm (diameter: 16 mm / length: 220 mm)
• Housing material: Coated cast aluminium and special thermoplastic
• Protection class according to DIN EN 60529: IP 54 (splash- and steam-proof)
• Dimensions (width x depth x height): 89 x 191 x 237 mm
• Net weight: 3.9 kg
• Permissible ambient temperature: +5 to +40 degrees Celsius (relative humidity up to 80 per cent)

Contents of delivery

• 1 x IKA EUROSTAR 100 control overhead stirrer (MPN: 0020105159)
• 1 x Integrated extension arm for stand mounting
• 1 x universal mains lead
• 1 x Detailed operating instructions / safety guide

Customised requirements & accessories

To ensure you get the most out of the highly advanced EUROSTAR 100 control system, we stock a comprehensive range of genuine IKA system peripherals:

• Agitation tools & shaft protection: A wide selection of stainless steel and PTFE agitators (e.g. propeller agitators, anchor agitators, dissolver discs) as well as the matching IKA R 401 agitator shaft guard with a practical hinge (MPN 0020122349).
• Stand accessories: Extremely stable IKA telescopic stands (e.g. R 2723) and robust cross-sockets (e.g. R 270) for vibration-free locking of the 3.9 kg drive unit.
• Temperature measurement technology: High-precision IKA PT1000 stainless steel temperature sensors for activating the integrated thermal monitoring directly within the medium. Make use of our technical procurement service for the reliable digitalisation planning of your laboratory processes.