IKA EUROSTAR 60 control overhead stirrer with TFT display, up to 60 litres, 0020105158

Compact performance class for demanding mixing tasks

The IKA EUROSTAR 60 control overhead stirrer (MPN 0020105158) represents the modernised, highly advanced mechatronic generation of professional laboratory stirrers. With a footprint reduced by up to 23 per cent compared to its predecessors, this powerhouse fits perfectly into any laboratory infrastructure. Designed for universal and highly demanding mixing tasks in a B2B environment, the system effortlessly handles sample volumes of up to 60 litres (based on water) as well as viscous media with a viscosity of up to 50,000 mPas. It offers the ideal process engineering solution for complex syntheses, viscous mixtures and fully documented processes in chemical, pharmaceutical and biotechnological research.

High-precision real-time viscosity measurement via a torque sensor

An outstanding metrological feature of the control series is the integrated torque sensor. With exceptional accuracy of +/- 1 Ncm, it enables continuous, transient torque monitoring throughout the entire mixing process. From these values, the internal microprocessor control calculates the exact viscosity of the medium and displays it in mPas directly on the large TFT graphic display. Coupled with a microprocessor-controlled, automatic speed regulation system operating in the range of 30 to 2000 revolutions per minute, the brushless DC motor dynamically adapts to changes in load. The stirring speed therefore remains completely constant even during abrupt load changes or transient viscosity fluctuations, guaranteeing maximum reproducibility.

Advanced process functions and multi-level safety architecture

From a process engineering perspective, the EUROSTAR 60 control offers tools that go far beyond conventional stirring. The system features an integrated temperature measurement function (via a PT1000 interface), a rotation direction that can be reversed at the touch of a button (counter-clockwise/clockwise rotation) for the targeted disruption of flow profiles, and a programmable interval mode. An integrated vibration sensor continuously monitors the test setup for imbalances or critical vibrations and initiates an automatic safety shutdown in the event of danger. Mechanical blockages or thermal overloads are countered by self-contained safety circuits, whilst an integrated lock button reliably protects the control panel against unintentional parameter changes.

Industry 4.0 readiness and robust housing design

The system’s infrastructure architecture enables seamless integration into digitised laboratory workstations. Equipped as standard with USB-C, RS232, Ethernet, wireless (WPAN) and Wi-Fi interfaces, the overhead stirrer can be seamlessly connected to a PC and fully controlled and comprehensively documented via the labworldsoft laboratory software ®. The mechanically robust housing consists of a combination of coated die-cast aluminium and sturdy thermoplastic, which meets the demanding IP 54 protection rating (splash- and steam-proof). The brushless DC motor operates virtually wear-free, whisper-quiet (52 dBA without tools) and absolutely clean, meaning the system is fully qualified for a 100% duty cycle in continuous operation.

Technical details

Drive & Performance Data

• Motor principle: Brushless DC motor (BLDC)
• Motor power consumption: 168 watts
• Motor output: 131 watts
• Max. power at the mixing shaft: 126 watts
• Power consumption: 186 watts
• Permissible duty cycle: 100 per cent (designed for continuous, uninterrupted operation)
• Voltage range: 100–240 V / Frequency: 50/60 Hz

Mixing & viscosity data

• Max. mixing volume per mixing point (water): 60 litres
• Maximum viscosity: 50,000 mPas
• Maximum torque at the stirring shaft: 100 Ncm
• Maximum torque at 30–200 rpm: 100 Ncm
• Max. torque at 200–2000 rpm: 100 to 60 Ncm (linear adjustment)
• Max. torque I / Torque II max.: 100 Ncm / 60 Ncm
• Rated torque: 0.6 Nm

Speed & time control

• Speed range: 30 to 2000 rpm (revolutions per minute)
• Speed adjustment: Continuously variable via electronic control
• Speed adjustment & measurement accuracy: ±1 rpm
• Speed measurement deviation (n > 300 rpm): ±1 per cent
• Speed measurement deviation (n < 300 rpm): ±3 rpm
• Rotation direction reversible: Yes (left-hand/right-hand rotation integrated)
• Pulsed operation / interval mode: Yes
• Timer: Yes, integrated (setting range: 1 to 6000 minutes)

Metrology & Sensors

• Speed display & timer display: High-resolution TFT graphic display
• Torque measurement: Integrated (accuracy: ±1 Ncm)
• Viscosity measurement: Integrated with direct mPas calculation and on-screen display
• Connection for external temperature sensor: PT1000
• Temperature measurement range: -10 to +350 degrees Celsius (resolution: 0.1 K)
• Temperature measurement accuracy: ±0.5 K + tolerance of the PT1000 sensor (Class A)
• Vibration sensor: Integrated for automatic imbalance detection

Interfaces & connectivity

• Wireless interfaces: Wi-Fi / WLAN and WPAN (wireless)
• Wired interfaces: USB-C, RS232 and Ethernet
• Software compatibility: labworldsoft ® (for process automation and documentation)

Design & Geometry

• Stirrer tool mounting: Robust chuck (clamping range diameter: 0.5 to 10 mm)
• Hollow shaft (can be inserted whilst the unit is stationary): Yes (internal diameter: 11 mm)
• Mounting on a stand: Sturdy extension rod (diameter: 16 mm / length: 220 mm)
• Housing material: Coated cast aluminium and special thermoplastic
• Protection class according to DIN EN 60529: IP 54 (splash- and steam-proof)
• Noise level without tools: 52 dB(A)
• Dimensions (width x depth x height): 89 x 191 x 237 mm
• Net weight: 3.9 kg
• Permissible ambient temperature: +5 to +40 degrees Celsius (relative humidity up to 80 per cent)

Contents

• 1 x IKA EUROSTAR 60 control overhead stirrer (MPN: 0020105158)
• 1 x Integrated extension rod for stand mounting
• 1 x universal mains lead
• 1 x Detailed operating instructions / safety guide

Customised requirements & accessories

To ensure you get the most out of the highly advanced EUROSTAR 60 control system, we stock a comprehensive range of genuine IKA system peripherals:

• Stirring tools & shaft protection: A wide selection of stainless steel and PTFE stirring elements (e.g. propeller stirrers, anchor stirrers, dissolver discs) as well as the matching IKA R 401 stirring shaft guard with a practical hinge (MPN 0020122349).
• Stand accessories: Extremely stable IKA telescopic stands (e.g. R 2722) and robust cross-sockets (e.g. R 270) for vibration-free securing of the 3.9 kg drive unit.
• Temperature measurement technology: High-precision IKA PT1000 stainless steel temperature sensors for activating the integrated thermal monitoring directly within the medium. Make use of our technical procurement service for the reliable digitalisation planning of your laboratory processes.